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Go Back   FZ1OA Message Board > FZ1 & Fazer Owners Association > Service & Maintenance > Gen 1 Service & Maintenance

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Old 11-07-2017, 02:11 PM   #1
RIDER1
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EXUP bushing

I took out the EXUP valve for the first time and the bushing is stuck in the end plate, see pic here: http://www.cartestsoftware.com/fz1/i...ntenance04.jpg

Is it necessary to get the bushing out or can I put anti seize on each end and put it back? I couldn't find copper grease so I got aluminum anti seize at autozone, it says it is good to 1600F

I tried using a socket and tapping it loose but no luck, i sprayed liquid wrench on it first too
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Old 11-07-2017, 03:16 PM   #2
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Provided the spindle end rotates without dragging there's no reason to remove that bushing. Check that there's no step wear in the face of the end plate.
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Old 11-07-2017, 04:03 PM   #3
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Thanks! I'll check if there is wear but I saw that plate is $95 so it will probably see more use. it was a little tricky removing the 3 end plate bolts, they were tight from corrosion and they had to be close to snapping but they broke loose with some tapping and liquid wrench soaking. I'll be replacing those. One of the cable ends is stuck on but I won't sweat it
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Old 11-13-2017, 01:30 PM   #4
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Decided to get the bushing out, so if you ever run into one that is stuck you should be able to drive it out pretty easily using an 8mm socket and an 11/16" or similar in a vice. Then a few minutes with a dremel to clean it up
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Old 11-13-2017, 03:26 PM   #5
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Good move, well done.
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Old 01-09-2018, 09:12 PM   #6
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I kept removing and lubing every 3-4K miles when i found this to be an issue. Whole assembly shows wear. Decided to replace headpipe with holeshot unit, already have MIVV slip on, and passing 60,000 miles.
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Old 01-09-2018, 09:41 PM   #7
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Great job, and with the pics!
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